Course Content
Introduction to DIFA and Root Cause Failure Analysis (RCFA)
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2 Topics
Purpose and scope in ESP operations
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Difference between symptoms vs. root causes
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Best Practices for ESP Dismantling and Inspection
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3 Topics
Handling and safety during dismantling
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Step-by-step inspection workflow
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Tools and documentation needed
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Inspection of ESP Pump Stages and Bearings
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2 Topics
Wear patterns and erosion indicators
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Signs of cavitation, scale, or solids damage
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Motor, Seal, and Protector Failure Modes
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2 Topics
Electrical failures (winding burn, insulation breakdown)
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Seal section inspection (oil migration, pressure balancing)
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Cable, Connections, and Surface Equipment Checks
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2 Topics
Identifying electrical degradation
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Surface drive failures contributing to ESP damage
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Root Cause Failure Analysis (RCFA) Methodologies
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3 Topics
Fishbone diagrams, “5 Whys” method
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Data integration from field + dismantling inspection
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How to differentiate between primary and secondary causes
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Reporting and Summary Recommendations
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3 Topics
Standard DIFA/RCFA reporting formats
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Communicating findings to operations and clients
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Implementing corrective/preventive actions
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